This is a premium, advanced automated packaging line specifically engineered for high-value, oxygen-sensitive powder products that require the highest standards of preservation. This system integrates sterilization, precision filling, and gas flushing to maximize product shelf life and protect nutritional integrity.
Specification:
Filling Method | Auger Quantitative Filling |
Filling Capacity | 50-2000g (can be customized) |
Filling Speed | 20-50 cans/min |
Filling Accuracy | ±1%, depends on the products |
Program Control | Siemens HMI and PLC |
Equipment Composition:
1 | Cans In-feed Table |
2 | UV Sterilization and Cleaning Machine |
3 | Double head Powder Auger Filling Machine |
4 | Fully Auto Vaccum & Nitrogen Flushing Sealing Machine |
Application:
This line is designed for premium powder products where extended shelf life and prevention of oxidation are critical, including:
-Nutritional & Health Powders: Protein powder (whey, plant-based), infant formula/milk powder, nutritional supplement powders.
-High-Value Food Powders: Instant coffee powder, certain spices, matcha powder, premium drink mixes.
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System Workflow (Working Steps)
The integrated line executes a critical preservation-oriented process:
1) Cans In-feed Table: Automatically supplies and aligns empty cans or tins, ensuring proper orientation for the cleaning and filling process.
2) UV Sterilization and Cleaning Machine: A critical hygiene step. The containers first pass through a cleaning station (e.g., air jet) to remove dust, then under intense UV-C light to eliminate surface microorganisms before filling, ensuring a clean internal environment.
3) Double Head Powder Auger Filling Machine: The precision filling core. Utilizing two synchronized auger fillers, it enables higher output and highly accurate volumetric dosing of powders. The system is designed for minimal dust generation and accurate weight control.
4) Fully Auto Vacuum & Nitrogen Flushing Sealing Machine: The key technology for preservation. This machine first evacuates oxygen-rich air from the filled container, then immediately flushes it with inert nitrogen (N₂) before applying an airtight seal. This process drastically reduces internal oxygen levels.
Value Delivered (Help & Benefits)
This advanced line delivers unparalleled protection and quality assurance for sensitive powders:
1) Maximizes Product Shelf Life & Quality: The combined Vacuum & Nitrogen Flushing process is the primary benefit. It actively removes oxygen, the main agent causing oxidation, rancidity, and degradation of nutrients/flavor. This can extend shelf life by multiples compared to conventional sealing.
2) Ensures Superior Hygiene & Accuracy: UV sterilization provides an extra layer of container hygiene. The double-head auger filler offers excellent filling speed and precision (±0.5-1%), reducing giveaway of valuable product.
3) Protects Nutritional & Sensory Properties: Effectively preserves vitamins, fats, and sensitive compounds from oxidative damage, ensuring the product reaches the consumer with its intended nutritional value, color, and taste intact.
4) Enhances Brand Premium & Trust: Delivers a technologically advanced, securely preserved product that justifies a premium market position and builds strong consumer trust in product quality and safety.
Invest in preservation technology for your most valuable powders. Contact Autron Technologies for a solution that protects your product and your brand.