This is a fully automated packaging line engineered for the precise and hygienic filling of viscous products. This robust system is ideal for demanding applications where product consistency, portion control, and shelf-life extension are critical.
Specification:
Filling Method | Piston Type |
Filling Capacity | 50-1000g (can be customized) |
Filling Speed | 15-30 cans/min |
Filling Accuracy | ±1%, depends on the products |
Program Control | Siemens HMI and PLC |
Equipment Composition:
1 | Cans Feeding Table |
2 | Piston Type Filling Equipment |
3 | Vacuum Capping Machine |
4 | Labeling Machine |
5 | Laser Coding Machine |
6 | Cans Collecting Table |
Application:
This line is perfectly suited for a wide range of thick and sticky products, including:
Food Products: Tomato paste, curry paste, mayonnaise, dressings, jam, honey, peanut butter, meat paste, baby food.
Condiments: Ketchup, mustard, soy sauce (viscous), chili sauce.
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System Workflow (Working Steps)
The line integrates seamlessly to execute a complete packaging cycle:
1. Cans Feeding Table: Automatically supplies and aligns empty cans, jars, or tubs, ensuring a consistent and orderly feed into the production line.
2. Piston Type Filling Equipment: The core of the system. Utilizing a highly accurate volumetric piston pump, it delivers uniform fills of thick products without dripping or stringing, handling particulates gracefully.
3. Vacuum Capping Machine: Applies lids and creates a vacuum inside the container before sealing. This crucial step removes oxygen to significantly inhibit microbial growth and oxidation, dramatically extending product shelf life and preserving flavor/color.
4. Labeling Machine: Automatically applies product labels with precision, ensuring a neat and professional appearance for brand consistency.
5. Laser Coding Machine: Etches permanent, high-resolution codes (such as production date, batch number, expiry date) directly onto the container or label. This contactless method is clean and smudge-proof.
6. Cans Collecting Table: Gently gathers the finished, sealed, labeled, and coded packages, organizing them for efficient downstream packing or palletizing.
Value Delivered (Help & Benefits)
This automated line delivers significant operational and commercial advantages:
1. Solves Key Challenges: Expertly handles viscous products that challenge other filling methods, eliminates filling inconsistency, and solves shelf-life issues through vacuum sealing.
2. Ensures Precision & Reduces Waste: Piston filling provides excellent volumetric accuracy (±0.5-1%), minimizing product giveaway and saving costs.
3. Enhances Product Quality & Safety: The vacuum capping process is a key benefit, actively preserving product quality and safety for longer distribution cycles. The automated process also minimizes human contact.
4. Boosts Efficiency & Professionalism: Achieves reliable, continuous operation, increasing output while reducing labor. It delivers a secure, well-labeled, and traceable final product that strengthens brand integrity in the market.
Transform your paste and sauce packaging. Contact Autron Technologies for a tailored solution.
No. 203 South Sanshui Ave, Baini, Sanshui, Foshan, Guangdong, China
No. 203 South Sanshui Ave, Baini, Sanshui, Foshan, Guangdong, China
