Filling and Sealing Line-For Cans/Tins/Jars/Cups/Trays

Specification:

Equipment Composition:

Application:

For high-speed, accurate packaging of dry, free-flowing solid products, include:

Pharmaceuticals: Flower teas, capsules, hard candies (lozenges).

Pet Food: Dry kibble, biscuits, training treats.

Snacks & Confectionery: Cookies, crackers, biscuits, hard candies, mixed nuts, chocolate pieces, cereal clusters.

Primary Packaging Formats: Perfect for filling into cans, cups, tubs, trays.

Workflow: 

Fully automated process ensures consistently high-quality products:

1. Bulk product feeding: Products are lifted by a Z-type elevator onto a combined weigher.

2. High-speed precision weighing: Multi-head weighers continuously weigh products, calculating the target weight using a combination method to minimize errors.

3. Clean and efficient filling: Weighed products are sent to a rotary filling machine. Containers rotate on a turntable below, and the product is filled cleanly and quickly.

4. Safe sealing/capping: Filled containers enter a fully automatic intelligent can sealer, which first seals the container opening with a film and then caps it with constant torque or pressure.

5. Automatic labeling: Finally, the containers pass through a round bottle labeler, where product labels are accurately affixed to ensure the product appearance meets retail standards.

Superior Value

This production line brings significant competitive advantages to dry solids packaging:

1. Unparalleled precision and cost savings: Extremely high filling accuracy (±1-2 grams), significantly reducing product waste. This directly translates into a significant reduction in raw material costs.

2. High-speed production: Stable production of 20-50 containers per minute, significantly improving production efficiency compared to manual or semi-automatic solutions.

3. Gentle product handling and flexibility: The system is designed to handle various container types (cans, cups, bottles, trays) and dry products ranging from 50-2000 grams, while minimizing product breakage and dust generation.

4. Reduced labor costs and improved hygiene: Full automation significantly reduces labor costs and minimizes human contact, ensuring a more hygienic packaging process, making it ideal for food and pharmaceutical packaging.

5. Reliable intelligent control: The production line uses an advanced Siemens HMI and PLC control system, ensuring easy operation, efficient formula management, stable and reliable performance, and extremely short downtime.